WAJD Learning

Module 2 of 2 · 40 minutes

HACCP, cleaning and passing an inspection

By the end of this module you will be able to

  • Explain HACCP in the form a small kitchen actually uses
  • Identify critical control points and their limits
  • Apply the clean as you go and two stage cleaning disciplines
  • Understand how a food hygiene rating is scored and what moves it

Work through it

1 interactive for this module, built on the WAJD Teach engine. Nothing moves until you ask it to, and every one has a written version if you would rather read it.

Amara HACCP. Every time somebody says it I stop listening.

Nadia Then let us drop the acronym, because the idea underneath it is genuinely simple. Where in your process could something make somebody ill. What has to be true at that point for it to be safe. How do you check. Write it down. And what do you do when the check fails.

Amara That is it?

Nadia That is the whole thing. Hazard, control point, limit, monitoring, corrective action. A delivery arriving at twelve degrees is a hazard, at a control point, with a limit breached, and the corrective action is reject it and record that you did.

Amara In a small kitchen, what does that look like in practice?

Nadia The Safer Food Better Business pack, and the daily diary at the back of it. That diary is the evidence.

Amara It feels like paperwork for its own sake.

Nadia It feels that way right up until an inspection. Picture two kitchens, both spotless. One has a completed diary, the other has an empty one.

Amara The second one has no system.

Nadia As far as anybody can prove, correct. And it will be scored that way, because a check that was not recorded is indistinguishable from a check that never happened.

Amara Let us do cleaning. We spray and wipe.

Nadia Then you are doing very little, and this is the most common gap in small kitchens. Sanitiser needs a clean surface and it needs contact time.

Amara Contact time?

Nadia The number on the bottle. Usually somewhere between thirty seconds and five minutes, during which the surface has to stay wet. Almost nobody has ever read it.

Amara So what should I do?

Nadia Two stages. Clean first with detergent to remove the soil and grease. Then disinfect the now clean surface and leave it wet for the stated time. One spray and an immediate wipe achieves close to nothing except a shine.

Amara And cloths?

Nadia Cloths are a transmission route all by themselves. Disposable, or colour coded and laundered hot. And never carry one from a raw area to a ready to eat surface, which is exactly what a busy person does without thinking.

Amara Ratings. How are they actually scored? Everybody guesses.

Nadia Three areas. Hygienic food handling, so cooking, cooling, storage, cross contamination. Cleanliness and condition of the premises. And confidence in management.

Amara That third one sounds subjective.

Nadia It is judgement, and it is the one that most often caps a score, and it is the one people neglect entirely. It means your system, your records, your training, and whether the inspector believes it will still be happening in a fortnight.

Amara So two identical looking kitchens can score differently.

Nadia Routinely. Same surfaces, same fridges, and one has a completed diary, training records and a manager who can explain the system without looking anything up.

Amara Is there an order they inspect in?

Nadia Experienced inspectors are quite predictable. Hand wash basin first, is it accessible, is there soap and a way to dry your hands. Then the fridge temperature and whether raw is below ready to eat. Then behind and under equipment. Then the diary.

Amara And then?

Nadia Then they will ask a member of your staff a question. And how that person answers goes into the confidence in management score.

Amara That feels like a trick.

Nadia It is not, and it is the fairest thing they do. They are testing whether the system lives in people's heads or only in a folder. So brief everybody: what is the fridge temperature, and what do you do if it is wrong. If every person in that kitchen can answer those two questions, you will be fine.

The written material

HACCP without the acronym anxiety

Every food business must have a food safety management system based on HACCP principles. In a small kitchen that means the Safer Food Better Business pack, and the daily diary at the back of it is the evidence.

The idea is simpler than the name. Work out where in your process something could make somebody ill. Decide what has to be true at that point for it to be safe. Check it. Write the check down. Say what you do when the check fails.

Those five steps are the whole thing: hazard, critical control point, critical limit, monitoring, corrective action. A delivery arriving above 8 degrees is a hazard at a control point with a limit that has been breached, and the corrective action is to reject it and record that you did.

  • Delivery: check temperature and date on arrival, reject and record if out
  • Storage: fridge 5 or below, raw below ready to eat, dated and covered
  • Cooking: 75 in the centre, probe checked and recorded
  • Hot holding and cooling: 63 or above, or chilled within about 90 minutes
  • Reheating: 75 in the centre, once only

Two stage cleaning, which almost nobody does

Wiping a surface with a sanitiser spray and a cloth does very little, because sanitiser needs a clean surface and contact time to work.

Two stage cleaning: first clean to remove visible soil and grease, which is what the detergent is for. Then disinfect the now clean surface, and leave it wet for the contact time the product states, usually somewhere between thirty seconds and five minutes. Read the bottle: the number is on it and almost nobody has ever looked.

Cloths are a transmission route in their own right. Use disposable cloths, or colour coded ones laundered at high temperature, and never move a cloth from a raw area to a ready to eat surface.

How the rating is actually scored

A Food Hygiene Rating is scored on three things, and knowing which one you are weak on tells you exactly what to fix.

Hygienic food handling: cooking, reheating, cooling, storage, cross contamination. Cleanliness and condition of the premises: structure, layout, ventilation, hand washing, pest control. And confidence in management: your system, your records, your training, and whether the inspector believes you will keep doing it after they leave.

The third is worth the most attention because it is the one people neglect and the one that most often caps a score. Two kitchens can look identical, and the one with a completed diary, training records and a manager who can explain the system will score higher.

Each area is scored, and the total maps to a rating from 0 to 5. In England the rating is voluntary to display in most premises; in Wales and Northern Ireland display is mandatory.

Pests, waste and the things inspectors look at first

Experienced inspectors look in a predictable order, and it is worth knowing: hand wash basin, is it accessible and does it have soap and a means of drying. The fridge, its temperature and whether raw is below ready to eat. Behind and under equipment. The diary. Then they will ask a member of staff a question, and how that person answers is part of the confidence in management score.

Pest control: no gaps a rodent can pass, no standing food waste, bins with lids, kept away from the door. Signs of activity are droppings, gnaw marks, smear marks along walls and a distinctive smell, and any of them requires a professional response and a record.

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